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Long-Life Batteries for Industrial Automation: The Role of Lithium Thionyl Chloride

Reliable and long-lasting power solutions have an important role in the growing field of Industrial Internet of Things (IIoT) and industrial automation.

Among the various battery technologies, lithium thionyl chloride batteries are popular for their durability, reliability, and compatibility with demanding industrial environments.

We’ll examine their role in various solutions tailored for IIoT and general industrial automation. We’ll pay special attention to advanced sensor networks and smart lighting systems, which are essential for modern industrial operations.

 

The Importance of Lithium Thionyl Chloride in IIoT and Industrial Automation

Industrial automation and IIoT applications require continuous and efficient data monitoring, achieved through deploying smart sensors and devices across factory floors, pipelines, and other industrial settings.

These sensors, which include temperature and vibration sensors, demand reliable energy sources that can perform consistently in harsh conditions.

Lithium thionyl chloride batteries, known for their high energy density, low self-discharge rate, and ability to withstand extreme temperatures, provide an ideal solution.

Ever since the 1980s, Tadiran Batteries, a pioneer among industrial battery companies, has led the industry with its Li-SOCl2 offerings, which are designed to meet the specific requirements of IIoT devices.

Our batteries support long-term, maintenance-free operation, which minimizes the need for frequent battery replacements. This is considered one of the most beneficial features for industrial applications in remote or hazardous locations.

And in settings where there’s a need for high pulses, you can use a PulsesPlus battery. It combines lithium thionyl chloride with a hybrid layer capacitor (HLC).

Lithium cells deliver low background current, while HLC cells deliver high pulses that are necessary for interrogation and transmission.

Long-Life Batteries for Industrial Automation

Lithium Thionyl Chloride in Smart Sensor Applications

The appearance of new smart sensor applications has changed industrial monitoring operations. Temperature and vibration sensors are now widely used in predictive maintenance.

This allows operators to detect anomalies early and prevent costly downtimes. In these applications, lithium thionyl chloride batteries ensure that sensors continue to operate reliably, providing critical data even in high-temperature environments where other battery chemistries may fail.

Furthermore, smart lighting systems are now a key component of industrial automation. In addition to their primary function, providing illumination, these lighting systems enable Mesh connectivity.

It creates a network of devices that communicate seamlessly across facilities. Our backup batteries support these smart lighting solutions, ensuring dependable power for continuous connectivity and communication, even in large-scale and complex industrial networks.

 

Lithium Thionyl Chloride Tailored for High-Temperature Environments

Tadiran offers both primary (non-rechargeable) and rechargeable solutions, accommodating the unique needs of various industrial applications.

Our primary lithium thionyl chloride long life battery is ideal for applications requiring a low-power operation, such as remote temperature and vibration sensors. In these cases, battery replacement can be costly and challenging.

For applications with higher energy demands or those that benefit from rechargeable options, Tadiran’s lithium-ion rechargeable batteries provide an ideal alternative.

The rechargeable battery technology is designed to withstand high temperatures, with specialized chemistries that support the high-performance demands of industrial automation.

These batteries ensure a reliable and sustainable energy source, particularly in settings where high temperatures or harsh environmental conditions are prevalent.

 

To Summarize

Lithium thionyl chloride batteries have an important role in powering IIoT applications. They provide the reliability and longevity that modern smart sensors and connected devices demand.

From transportation infrastructure to healthcare and industrial automation, these batteries eliminate the need for hard wiring. Instead of spending thousands of dollars on the installation, you can simply use a suitable battery.

Tadiran Batteries has positioned itself at the forefront of this technology. It’s worth noting that our industrial-grade rechargeable TLI batteries can withstand temperatures ranging from -40 to +135 degrees Celsius. They can operate for up to 20 years with 5,000 full recharge cycles.

Tadiran primary non-rechargeable batteries with a low self-discharge rate of only 0.7% yearly, can retain over 70% of their original capacity even after 40 years.

 

FAQ

Why are lithium thionyl chloride batteries often chosen for industrial and IIoT applications?

Lithium thionyl chloride batteries are frequently used in industrial and IIoT applications because they offer exceptional energy density and can operate for long periods without maintenance, even in extreme temperatures.

Their low self-discharge rate ensures consistent performance over time, making them ideal for powering devices like temperature and vibration sensors, which are essential for monitoring and automation in industrial environments.

Can lithium thionyl chloride batteries handle high-temperature industrial environments?

Yes, Li-SOCl2 batteries are well-suited for high-temperature environments, which makes them a preferred choice for industrial settings where extreme conditions are common.

Tadiran Batteries, for instance, provides Li-SOClâ‚‚ solutions specifically designed to maintain reliability and long life in challenging high-temperature applications, ensuring stable power for IIoT devices and sensors critical to automation.

 

For more information about the offer, contact us right away.

 

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